beauty & comfort
Custom Embroidery Services for Apparel Brands in the USA
Not every embroidery job needs the same machine, the same thread, or the same amount of patience. That’s why AsianTex builds custom embroidery services around what your product actually needs, whether that’s a clean corporate logo or a raised puff design that has to survive a hundred wash cycles.
Here’s a look at what we do best.
- Chenille Embroidery Services
- 3D Puff Embroidery Services
- Appliqué Embroidery Manufacturing
- Embroidery Design Digitizing Services
- Embroidery Patches Services
What We Do
Our Custom Clothing Embroidery Solutions
Every technique below does something different to a garment. Some add texture, some add shine, some just make a logo sit sharper on the fabric. We offer custom clothing embroidery solutions, so pick the one that fits your design, or ask us and we’ll tell you straight. If you’re also planning artwork beyond stitching, take a look at our fabric printing services for the full picture.
Chenille Embroidery: Bold Texture That Actually Stands Out
Chenille embroidery adds a soft, looped texture that gives your apparel dimension and also a premium look. It is ideal for varsity jackets, hoodies, and large logo panels, giving your designs a tactile, high-end finish.
How We Calculate Your Embroidery
Chenille embroidery pricing depends on a few key things including size of your design, how dense the stitches are, and how much yarn is used. Because chenille yarn is thicker than regular embroidery thread, it needs more material and machine time.
A Real Example
A 4-inch chenille letter patch, 2 colors, on a standard hoodie back panel typically runs around $6 to $9 per piece at a 100-piece order, yarn and setup included.
Here is what affects the cost:
- The size of your design, usually measured per square inch or per design
- The number of colors in your design
- How long it takes to stitch and how much yarn is used
3D Puff Embroidery: Logos That Rise Off the Fabric
3D puff embroidery uses soft foam under the stitching to make your design pop up off the fabric. This gives logos and letters a raised, 3D look. The foam is shaped first, then stitched over to create clean, bold edges that catch the eye.
Example: A 6000-stitch 3D logo includes stitch cost + foam cost + setup and finishing time.
Why Brands Love 3D Puff
- Creates a bold, professional look
- Durable as well as long-lasting
- Perfect for promotional items, sports caps, and premium branding
Appliqué Embroidery: Fabric Layers, Premium Feel
Appliqué builds designs the smart way, by layering fabric instead of filling every inch with stitches. The result is a bold, dimensional look that reads clean even at a large size, perfect for logos, lettering, or graphic patches that need to make a statement without weighing the garment down.
Our Appliqué Process
We start by laser-cutting the appliqué fabric for clean, precise edges. A heat press fuses the backing in place, tack-down stitching secures the fabric to the garment, and a satin stitch border wraps the whole design with a crisp, finished edge.
Why Brands Choose Appliqué
- Covers large designs without the bulk of dense stitching
- Adds a textured, premium feel that flat embroidery can't match
- Looks its best on jackets, hoodies, and oversized logo placements
Embroidery Digitizing: Turning Your Logo Into Stitches
Before a single stitch gets sewn, your artwork has to be digitized into a file the embroidery machine can read, mapping every stitch direction and color change. New to this? Our guide to embroidery digitizing breaks it down simply.
How Digitizing Pricing Works
Digitizing is typically priced per design rather than per stitch. The final cost depends on the artwork’s size, level of detail, number of colors, and stitch types.Example: Most basic logo digitizing projects range from US$20 to US$35
Why Brands Choose Digitizing Services
- Keeps every stitch true to your original design, no guesswork
- Catches problems on screen before they show up on fabric
- Holds quality steady whether you're ordering 50 pieces or 5,000
Embroidery Patches: Sew-On, Velcro, or Iron-On, Built for Branding
Custom embroidered patches work hard for uniforms, clubs, schools, the military, and promotional brands. Ordered standalone or as part of our broader apparel manufacturing services, AsianTex makes sew-on, Velcro-backed, and iron-on patches to fit whatever you need.
Our Patch Production Process
We start by placing the base fabric, then embroider your design, shape the border with a merrow or laser cut edge, and finish with the backing, either Velcro or adhesive.
Why Brands Choose Custom Patches
- Holds up for years, not just a season
- Works on jackets, bags, hats, and uniforms alike
- Fully customizable in size, color, and style
Asiantex: Trusted Embroidery Manufacturer for Growing Brands
As a reliable custom embroidery partner USA, we back every claim with process, not promises. Here’s why clothing brands choose AsianTex for their embroidery needs.
- In-house digitizing and production, no outside delays
- Low MOQs for new brands, full capacity for bulk embroidery manufacturing USA teams and businesses depend on for large seasonal orders
- Turnarounds planned around your launch date
- Operators who adjust technique by fabric, not guesswork
- Real updates, no chasing timelines
Still have questions? Check our FAQs or reach out directly.
Our Process
How Our Embroidery Process Works, Start to Finish
Step 1
Submit Your Design
Upload your artwork, logo, or design brief so we can get started.
Step 2
Digitizing and Quote
We convert your design into a stitch-ready file and send a quote.
Step 3
Approve Sample
You review the finished sample stitch or patch and then approve it.
Step 4
Production and QC
We produce your full order, inspect every piece, then ship it out.
Built for Brands Across Different Industries
As an embroidery clothing company, we work with businesses that value consistent stitching, reliable production, and attention to detail. Every hoodie, cap, and work shirt tells you who wears it before they say a word, and we’ve built our machines and our patience around a wide range of orders, not just the easy ones.
- Fashion Brands – Sharp, saleable detail for collections that need to look premium on the rack.
- Corporate Wear – Logos that stay crisp through the workday, not just at the photoshoot.
- Sports Teams – Stitching built to survive tackles, sweat, and a full season of washes.
- Schools and Colleges – Crests and badges with the precision a school crest actually deserves.
- Hospitality – Uniforms that still look sharp after the tenth double shift this week.
- Promotional Merchandise – Branded pieces people actually keep, not toss in a drawer.
Our team is ready to help you find the right embroidery solution for your products.
Our Process
01.
Submit Your Design – Upload your artwork, logo, or brief.
02.
Digitizing and Quote – We convert your design into an embroidery-ready file and provide a clear quote.
03.
Approve Sample – You review and approve a sample stitch or patch.
04.
Production and QC – We produce your order, inspect every piece, and ship.
Frequently Asked Questions
Samples take about 3 to 5 days. Bulk orders usually ship in 1 to 2 weeks, depending on size and technique.
We work with small startups and large brands alike, so just tell us your quantity and we'll confirm what works.
We can. Send over your Pantone codes or a reference, and we'll match them as close as thread allows.
We do, from small test batches to large seasonal runs, all held to the same quality standard.
You can mix chenille, puff, appliqué, or patches on one garment or across different pieces in the same order.
We handle digitizing in-house, so there's no outside vendor involved and no waiting on someone else's file
Hoodies, jackets, caps, polos, uniforms, bags, basically anything a needle and thread can work into.
It comes down to the look you want. Chenille works for bold varsity styles, puff adds raised depth, flat stitching suits fine detail. Share your design and we'll point you the right way.
AI, EPS, PDF, or a high-resolution PNG or JPG. Even a rough or hand-drawn design, we can still work from it.
It comes down to design size, stitch count, colors, and technique. You'll always get a clear quote before anything starts.
